Custom Engineering & Manufacturing

Why adapt your system to a standard cable?

Fibernet manufactures custom fiber optic cable assemblies, optical harnesses and hybrid electro-optical interconnects around your system architecture, interfaces, routing and performance requirements.

  • Build-to-Spec / Build-to-Print
  • Fiber cutting, preparation, routing and splicing
  • Optical connector termination and polishing
  • Optical and hybrid cable/harness manufacturing
  • Ruggedized connectors, fan-out and breakout
  • Class 3 soldering and connections when required
  • Insertion Loss, Return Loss and continuity testing
  • Electrical testing, marking, labeling and traceability
  • Overmolding, sleeves, mechanical protection and customized packaging
The challenge

Standard Cables Are Designed for Standard Systems

The problem

Off-the-shelf assemblies can force compromises into the system.

  • Connector interfaces may not match the architecture.
  • Standard lengths can create routing and service issues.
  • Optical and electrical links may require separate suppliers.
  • Mechanical protection may not fit the environment.
  • Prototype solutions may be difficult to repeat in production.
The Fibernet approach

Build the interconnect around the system — not the other way around.

Fibernet translates drawings, specifications and interface requirements into a purpose-built optical or hybrid assembly.

Fiber, electrical connections, connector interfaces, breakout points, mechanical protection, marking and testing are configured around the final equipment.

Custom interconnect solutions

From Optical Links to Complex Hybrid Harnesses

Custom Fiber Optic Cable Assemblies

Application-specific optical assemblies manufactured according to the required fiber type, length, routing and connector interfaces.

  • Fiber cutting and preparation
  • Splicing
  • Connector termination
  • Polishing
  • Fan-out and breakout
Build-to-Print
Build-to-Spec
Optical Harnesses
Optical + Electrical

Hybrid Electro-Optical Harnesses

Combine fiber optic links and electrical connections within one customized assembly for more integrated system connectivity.

  • Optical and electrical integration
  • Class 3 soldering when required
  • Custom branch points
  • Application-specific interfaces
  • Integrated marking and labeling
Hybrid Assemblies
Electrical Integration
System-Ready
Mechanical Protection

Ruggedized & Protected Assemblies

Custom mechanical protection for applications where a standard commercial patch cord is not sufficient.

  • Ruggedized connectors
  • Protective sleeves
  • Breakout reinforcement
  • Overmolding
  • Customized packaging
Defense
Industrial
Application-Specific
Manufacturing capabilities

Build the Assembly Your System Actually Needs

B2P

Build-to-Spec / Build-to-Print

Manufacturing according to customer drawings, specifications and system requirements.

✂

Fiber Preparation

Fiber cutting, preparation, routing and controlled handling according to the assembly configuration.

⌁

Fiber Splicing

Optical fiber splicing as required by the defined harness and link architecture.

◎

Connector Termination & Polishing

Precision optical connector termination and polishing for application-specific assemblies.

↯

Hybrid Integration

Combine fiber optic and electrical connectivity in one customized interconnect solution.

↳

Fan-Out & Breakout

Create multi-branch optical configurations, breakout points and application-specific routing.

▣

Mechanical Protection

Protective sleeves, ruggedized connector configurations, overmolding and reinforcement.

✓

Marking & Traceability

Controlled identification, labeling and traceability to support confident system integration.

System integration

Optical, Electrical and Mechanical Requirements — One Assembly

Customer System
Architecture • Interfaces • Constraints
Custom Fiber / Hybrid Harness
Optical + Electrical + Mechanical
System Integration
Tested • Marked • Production-Ready
Optical Connectivity
Electrical Connections
Mechanical Protection
Applications

Built for Systems Where Standard Interconnects Are Not Enough

Defense & Mission-Critical Systems

Custom optical and hybrid interconnects for advanced equipment requiring application-specific routing, interfaces and controlled manufacturing.

Medical Equipment

Precision fiber optic and hybrid assemblies for medical devices, diagnostic equipment and other application-specific medical systems.

Industrial Systems & Automation

Customized optical connectivity for machines, control systems and installations requiring specific cable routing and mechanical protection.

Photonics & Electro-Optical Systems

Custom fiber routing, connectorization, splicing and interconnect assemblies for photonic and electro-optical platforms.

Testing & traceability

Built to Integrate with Confidence

Insertion Loss
Return Loss
Optical Continuity
Electrical Testing
Marking & Labeling
Traceability
More than cable manufacturing

One Partner for Complex Interconnect Manufacturing

Fibernet combines fiber optic manufacturing, cable harness capabilities, electrical integration, mechanical protection and testing to support complex system requirements under one manufacturing environment.

Fiber Optic Manufacturing
Optical Harnesses
Hybrid Assemblies
Connectorization
Optical Testing
Electrical Testing
Mechanical Protection
Traceability
Start with the requirement

Send Us the Drawing — Or Just the System Requirement

Fibernet can translate your optical, electrical and mechanical requirements into a custom fiber optic or hybrid interconnect assembly — from prototype and engineering build through controlled production.

Start My Custom Assembly

Start with the requirement

Send Us the Drawing — Or Just the System Requirement

Fibernet can translate your optical, electrical and mechanical requirements into a custom fiber optic or hybrid interconnect assembly — from prototype and engineering build through controlled production.

Capabilities

↳ Build-to-Spec

⌁ Fiber Splicing

◎ Connectorization

HYB Hybrid Harnesses

IL/RL Optical Testing

✓ Traceability

The Work Process

Define the Requirement

Drawing or specification Fiber and connector interfaces Routing and breakout points Electrical connections Mechanical constraints

Prototype / Engineering Build

Translate the design into a manufacturable assembly and verify integration, routing and interface requirements.

Testing & Documentation

Perform the defined optical and electrical verification, identification, labeling and traceability controls.

Repeatable Production

Move from prototype to controlled production series using the defined manufacturing and testing process.

Frequently Asked Questions